A pallet that shifts, collapses, or even topples during transport may seem like a random incident. But in reality, it’s often the result of multiple contributing factors: an incorrect stacking order, a poorly calibrated machine, packaging sliding on a smooth surface, or an excessively tall pallet.

Load securing goes beyond simply wrapping a pallet load in stretch film. It’s a combination of materials, techniques, and settings that together determine whether a load arrives safely, stably, and without damage. And it’s exactly this complete picture that holds the key to improvement.

Why load stability is crucial

Transport damage leads to additional costs, wasted time, and dissatisfied customers. Products get damaged, returns increase, and repair or replacement costs add up. Yet damage is rarely unavoidable. In many cases, it can be prevented, if you know what to look out for.

At Topa, we believe in an integrated approach. Instead of optimising individual components, we look at the entire packaging and stabilisation process. By combining smart material choices with the right machine settings, you can not only prevent damage, but also reduce material usage, work more efficiently, and transport more sustainably.

That’s why we analyse every detail that affects load security together with our customers. And if needed, we test the load under real-world conditions in our own Topa Institute.

Five factors that make the difference

Load security is all about the right balance between several factors. We distinguish five pillars, each playing a crucial role, which we’ll explore further in separate articles:

• Type of stretch film and settings of the wrapping machine
  The right film and well-calibrated settings provide maximum stability.
• Stacking method
  A smart stacking pattern reduces shifting and damage during transport.
• Maximum stacking height
  Not too high, not too low, finding the right height is key to safety, stability, and optimal loading.
• Use of anti-slip sheets and additional stabilisation techniques
  Small tools can make a big difference in grip, force distribution, and protection.
• Transport simulations and testing
  Want to be sure it works? Then it needs to be tested. And that can be done in our own test centre!

From insight to results

A stable pallet isn’t a coincidence, it’s the result of well-considered decisions. Whether you want to reduce damage, cut back on material use, or optimise your process: it all starts with understanding load security. We’re happy to help turn that insight into practical improvements.

Curious about how we can make a difference together?
Don’t hesitate to contact us on +31 252 245 200 or by email: info@topa.nl.