Load stability: the sum of all parts

A stable pallet isn’t just a stack of boxes with film wrapped around it. Transport damage often results from a mix of small missteps: poor stacking, too much or too little stretch film, or a pallet that’s just slightly too tall. Minimising risk starts with an integrated approach, where every part of your packaging process is aligned.

From smart stacking and anti-slip sheets to fine-tuned wrapping machine settings, the right combination of techniques helps reduce damage and significantly cut film usage.

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Smart pallet stacking

Incorrect stacking is one of the most common causes of transport damage. Boxes that shift or collapse during transit often point to unstable stacking patterns. Best practices for stable stacking: Our specialists analyse your pallet loads and optimise every step of the process. Less damage, less waste, lower cost; that’s our promise. Want tailored advice? […]

Maximum stacking height

Stacking too high can lead to packaging collapse or instability during transport. The right height depends on product type, box strength and shipping conditions. Boxes have a limited compression strength and may deform over time. What to consider: Our specialists analyse your pallet loads and optimise every step of the process. Less damage, less waste, […]

Choose the right film

Choosing the right stretch film and optimising machine settings is essential to securing stable pallet loads. Standard film is often used without considering load type, transport conditions or opportunities to reduce consumption. But with the right setup, you can cut film usage by up to 50%, without sacrificing stability. Film types and their uses: Machine […]

Anti-slip sheets

Anti-slip sheets increase friction between layers, helping to prevent the load from shifting. As a result, less stretch film is needed while load stability is maintained. Other stabilisers that can add further protection and hold: Our specialists analyse your pallet loads and optimise every step of the process. Less damage, less waste, lower costs, that’s […]

Transport simulation and testing

Testing packaging under realistic transport conditions reveals weak spots before they lead to costly damage. At the Topa Institute, we simulate the full shipping environment. Available testing methods: Our specialists analyse your pallet loads and optimise every step of the process. Less damage, less waste, lower costs, that’s our promise. Want tailored advice? Call +31 […]